New report on SLS rocket management

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Winston

Lorenzo von Matterhorn
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There’s a new report on SLS rocket management, and it’s pretty brutal
"Boeing's poor performance is the main reason for the significant cost increases."
10 Oct 2018

https://arstechnica.com/science/201...-sls-rocket-management-and-its-pretty-brutal/

Boeing has been building the core stage of NASA's Space Launch System rocket for the better part of this decade, and the process has not always gone smoothly, with significant overruns and multiyear delays. A new report from NASA's inspector general makes clear just how badly the development process has gone, laying the blame mostly at the feet of Boeing.

"We found Boeing’s poor performance is the main reason for the significant cost increases and schedule delays to developing the SLS core stage," the report, signed by NASA Inspector General Paul Martin, states. "Specifically, the project’s cost and schedule issues stem primarily from management, technical, and infrastructure issues directly related to Boeing’s performance."

As of August 2018, the report says, NASA has spent a total of $11.9 billion on the SLS. Even so, the rocket's critical core stage will be delivered more than three years later than initially planned—at double the anticipated cost. Overall, there are a number of top-line findings in this report, which cast a mostly if not completely negative light on Boeing and, to a lesser extent, NASA and its most expensive spaceflight project.


SLS contractor gets real, says program needs to focus on “affordability”
"All of us need to be thinking about our annual budget for this."
29 Oct 2018

https://arstechnica.com/science/201...ogram-must-focus-on-affordability-to-survive/

Annually, NASA spends nearly $4 billion on development of its "exploration" hardware, including the Space Launch System rocket, Orion spacecraft, the launch pad, and related facilities. This is a large amount of money, comprising nearly half of the space agency's expenditure on human spaceflight activities.

Development has been ongoing since 2011, and NASA hopes to finally fly the vehicles together in 2020.
The exploration program spreads those funds around to four principal contractors who once played a key role in the space shuttle program and now supports the SLS rocket and Orion. Senior representatives of all four of these companies, Aerojet Rocketdyne, Lockheed Martin, Boeing, and Northrop Grumman, appeared last week for a panel discussion at the American Astronautical Society's Wernher von Braun Memorial Symposium in Huntsville, Alabama.

For the most part, the presentations went as usual for these kinds of events—corporate vice presidents talking about the progress they were making on this or that component of the rocket and spacecraft. Although the Space Launch System rocket is going to launch three years later than originally planned, and its program is over budget and was recently admitted by NASA's own inspector to be poorly managed, you would not have known it from these presentations.

However, one panelist did offer a warning of sorts to his colleagues. Former astronaut and Vice President and General Manager of Propulsion for Northrop Grumman Charlie Precourt spoke about his company's contributions to the rocket (Northrop Grumman recently acquired Orbital ATK). They are building the large, solid rocket boosters that will provide a kick off the launch pad. Yet Precourt prefaced his update with a message about affordability—as the exploration program moves from development into operations with the first flight of SLS and Orion in 2020 or so, costs must come down, he said.

"We have to execute, but we also have to be planning for the future in terms of survivability, sustainability, and affordability," Precourt said.


NASA FY 2019 Budget Estimate (breakdown)

https://www.nasa.gov/sites/default/files/atoms/files/fy19_nasa_budget_estimates.pdf
 
Wonder what the problem is? They're using what is basically Space Shuttle Main Engines (SSME or RS-25). I don't particularly like staged combustion engines, but they designed these to be as modular as possible, including having the engine management computer *on* the engine. The solid boosters are old tech, too, unless they're trying to make them super re-usable/reloadable.
 
My brother works for Boeing.
Things went into the crapper the day they moved headquarters to Chicago.
They have not been on top of things since.
I think the top brass is a milk machine, milking that government cow as much as possible.
Look at Boeing's past decade. Nothing but cost overun's, years of delays and mistakes upon mistakes on every project.
Greed is good (remember that movie, it brought it public), or is it? I guess it depends what seat you cheeks take up space in.
 
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